Singezinye zezinkampani ezinokwethenjelwa kulo mkhakha, ezinikeza isikhunta se-PET preform enobuchwepheshe obuphambili be-PET preform mold design.
1. Indaba
I-Custom Material 632: Ingcono kune-FS136 enokuqukethwe okuphezulu kwe-nickel nokuqukethwe kwe-chromium.
Ukuqina, ukumelana nokugqwala, nomphumela wokuba mhlophe kuyathuthukiswa ngokusobala.
Isisekelo sesikhunta senziwe nge-HRC 38 ~ 40 insimbi engagqwali noma i-P20 (i-pre-hardened).
2. Idizayini yesitaki yohlobo lwe-SelfLock
Ngaphambi kokuvala isikhunta, i-seam ehlukanisayo ivalwa endaweni yayo ngendandatho yokukhiya ukuze kuncishiswe ukuguga komugqa ohlukanisayo ohlangothini lwe-cavity kanye nohlangothi oluyinhloko, ngaleyo ndlela kunwebe impilo ye-burr-free yomugqa wokuhlukanisa.
3. Uhlelo lokupholisa
Umnyombo wamukela umthombo noma isakhiwo sokupholisa esivunguzayo.
Imigwaqo yamanzi e-Spiral isetshenziselwa ukugaya ngaphandle komgodi, ukuthuthukisa ukusebenza kahle komjikelezo kanye nokunciphisa isikhathi sokuhlanza.
Intamo ibhobozwe ngamashaneli okupholisa awela.
Ipuleti ngalinye liklanywe lilodwa elinamashaneli okupholisa ajikelezayo.
Isakhiwo sokupholisa esithuthukisiwe sisetshenziselwa ukuqinisekisa ukushintshaniswa kokushisa okusheshayo nangempumelelo phakathi kwensimbi namanzi futhi sisekela izikhathi zomjikelezo osheshayo ukuze wonge izindleko zamandla.
1. Okuhlangenwe nakho kochwepheshe kanye nobuchwepheshe emigodini yesikhunta ye-preform kusuka ku-1 kuya ku-96 cavities.
2. Isikhunta se-preform sisebenzisa isofthiwe ye-CAD ukuklama ukuma kwe-preform ngokusho kwebhodlela ukuqinisekisa ikhwalithi yokubumba yebhodlela.
3. Indwangu yokuvula intambo yesikhunta se-preform yenziwe ngensimbi ye-nitrided engenisiwe, eyenziwe ngokuvumelana nezindinganiso zamazwe ngamazwe, ngobulukhuni obukhulu, intambo ngayinye ifakwe umoya, futhi inempilo ende yesevisi ngaphandle kokuguqulwa.
4. I-preform mold core kanye ne-cavity yenziwe ngensimbi engagqwali, ehlala isikhathi eside.
5. Isikhunta se-preform samukela idizayini ethuthukisiwe yomgijimi oshisayo, ukuze i-cavity ngayinye ikwazi ukulawulwa ngokuzimele kwezinga lokushisa, ukufudumeza, futhi izinga lokushisa lifane.
6. Isikhunta sangaphambi kwesango esingasikiwe, ukonga abasebenzi nezinto zokusetshenziswa.
7. Izinga lokushisa lomsindo womgijimi oshisayo lilawulwa ngokwehlukana.(Ukuxazulula inkinga yokudweba mhlophe nocingo ngaphansi ngesikhathi senqubo yokukhiqiza).
8. Isikhunta se-preform yokuvala inaliti ye-valve: umongo ngamunye, i-cavity, ukuzivala okuzimele okuphindwe kabili, ukulinganisa okuguquguqukayo, ukunciphisa ukucaca, ukuqinisekisa ukugxila komkhiqizo, ukunemba okuphezulu.Isikhunta sinempilo ende yesevisi.
9. Ukusekela isampula nokudweba ukucubungula, hlinzeka ngokuthuthukiswa komkhiqizo omusha, isevisi yokumisa eyodwa yokucubungula ukubunjwa komjovo!
1. Izici zesikhunta:
1. Sisebenza ngokukhethekile ekukhiqizeni isikhunta se-valve inaliti, engadingi ukusika ngesandla.
2. Ukusetshenziswa kwesistimu yomgijimi oshisayo ethuthukisiwe kuqinisekisa ukuthi inani le-AA lomkhiqizo lisezingeni eliphansi.
3. Ukwakhiwa kweshaneli yamanzi okupholisa okunengqondo kuqinisa umphumela wokupholisa wesikhunta futhi kufinyeze ngempumelelo umjikelezo wokubumba umjovo.
2. Ukukhetha okubalulekile:
1. Izingxenye eziyinhloko zesikhunta zenziwe ngempahla ye-S136 engenisiwe (Sweden-Sabak).
2. Isisekelo sesikhunta sisebenzisa impahla ye-P20 engenisiwe kanye nokwelashwa kwe-electroplating, okuthuthukisa ukumelana nokubola kwesikhunta futhi kwandise impilo yesevisi yesikhunta.
3. Ukwelashwa kokushisa kwezingxenye kucutshungulwa esithandweni se-vacuum esingeniswe kusuka eJalimane, futhi ukuqina kwezingxenye kuqinisekisiwe ukuthi ku-HRC45 ° -48 °.
4. Izisetshenziswa ezithuthukisiwe zokucubungula:
Le nkampani yethule inani lamathuluzi omshini angenisiwe evela e-United States naseJapane, njengezikhungo zomshini, ama-CNC lathes, i-EDM, njll., ukuze kuqinisekiswe ukunemba komshini wezingxenye nokwenza izingxenye zibe nokushintshana okuhle., iphutha lesisindo lingaphansi kwe-0.3g, isikhunta se-2-5 singakhiqizwa ngomzuzu owodwa, futhi impilo yesevisi ingafinyelela izikhathi ezingu-2 zesikhunta.
Isakhiwo esisha sesikhunta se-preform esacwaningwa ngokuzimela futhi sathuthukiswa singaqeda ngokuphelele ukungalungi kwesikhunta esidlule, futhi singafinyelela ukunemba okuphezulu kanye nempilo ende yesikhunta, futhi singakwazi ukwenza ukulinganisa kwezingxenye ezihlukahlukene zesikhunta nokukhiqizwa okukhulu.Isikhunta sethu siqinisekisa ukuthi umehluko wokuqina odongeni weshubhu elingenalutho ungaphansi kuka-0.05mm, futhi iphutha lesisindo lingaphansi kuka-0.3g.Isikhunta se-2-5 singakhiqizwa ngomzuzu owodwa, futhi impilo yesevisi ingafinyelela izikhathi ezi-2 million.Isikhunta sinezimbobo eziningi ezingama-96.